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gas_handling_system [2013/12/13 20:58]
pereira created
gas_handling_system [2013/12/13 21:37]
pereira [Removing Gas from Focal Plane Detectors]
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   * A log file should be specified before operating the gas handling system   * A log file should be specified before operating the gas handling system
       * A window automatically pops up asking for the name of the log file when the program starts       * A window automatically pops up asking for the name of the log file when the program starts
-      * Use the number of the current experiment (or “test”) as the name of the log file and save in file  +      * Use the number of the current experiment (or “test”) as the name of the log file and save in file /intranet/files/departments/operations/s800/TO_BE_SPECIFIED
-//intranet/files/departments/operations/s800/TO_BE_SPECIFIED+
       * The On indicator next to Is VI running? will flash until a log file is specified and the program initiates communications with the hardware       * The On indicator next to Is VI running? will flash until a log file is specified and the program initiates communications with the hardware
  
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-Preparation of Gas bottles+===== Preparation of Gas bottles =====
  
- In Data-U6 +==== In Data-U6 ==== 
- Ensure I265GV is closed to isolate focal plane vacuum chamber from the rest of the beamline +      Ensure I265GV is closed to isolate focal plane vacuum chamber from the rest of the beamline 
- Confirm that the focal plane chamber is under vacuum +      Confirm that the focal plane chamber is under vacuum 
- Confirm that the only open gas handling system valves are 4, 5, 6, 20, 21, and 22 +      Confirm that the only open gas handling system valves are **4, 5, 6, 20, 21, and 22**
- In the S3 vault +
- Ensure that the gas handling system roughing pump is running and has a good vacuum +
- The pump sits on the floor under the focal plane behind the south support post (PICTURE GOES HERE) +
- The display unit for the pressure at the pump has a needle indicator and is mounted under the focal plane on the south support post (PICTURE GOES HERE)  +
- Ensure that the main valves on the gas bottles are open +
- Ensure that the gas bottles are not empty +
- The gas regulators are not normally adjusted.  They should all be set to provide a pressure around 20 psi. +
- The bottle supplying the P-10 gas for the ion chamber is secured to the cross-brace of the south support for the focal plane chamber.  It has an electronic Ashcroft pressure gauge upstream of the regulator (toggle on and off with the “on/off” switch) and a mechanical pressure gauge downstream of the regulator. (PICTURE GOES HERE) +
- The bottle supplying CF4 (tetrafluoromethane) gas for the CRDCs is secured to the cross-brace of the south support for the focal plane chamber.  It has an electronic Ashcroft pressure gauge upstream of the regulator (toggle on and off with the “on/off” switch) and a mechanical pressure gauge downstream of the regulator. (PICTURE GOES HERE) +
- The bottle supplying isobutane (C4H10) for the CRDCs is secured to the south support post for the focal plane chamber.  It sits on a scale for monitoring the isobutane consumption – the electronic display for the scale sits on the chiller unit under the focal plane chamber.  It has a mechanical pressure gauge downstream of the regulator. (PICTURE GOES HERE)+
  
-Filling Ion Chamber with Gas+==== In the S3 vault ==== 
 +      * Ensure that the gas handling system roughing pump is running and has a good vacuum 
 +           * The pump sits on the floor under the focal plane behind the south support post  
 +           * The display unit for the pressure at the pump has a needle indicator and is mounted under the focal plane on the south support post  
 +      * Ensure that the main valves on the gas bottles are open 
 +      * Ensure that the gas bottles are not empty 
 +           * The gas regulators are not normally adjusted. They should all be set to provide a pressure around 20 psi. 
 +           * The bottle supplying the P-10 gas for the ion chamber is secured to the cross-brace of the south support for the focal plane chamber.  It has an electronic Ashcroft pressure gauge upstream of the regulator (toggle on and off with the “on/off” switch) and a mechanical pressure gauge downstream of the regulator.  
 +           * The bottle supplying CF<sub>4</sub> (tetrafluoromethane) gas for the CRDCs is secured to the cross-brace of the south support for the focal plane chamber. It has an electronic Ashcroft pressure gauge upstream of the regulator (toggle on and off with the “on/off” switch) and a mechanical pressure gauge downstream of the regulator.  
 +           * The bottle supplying isobutane (C<sub>4</sub>H<sub>10</sub>) for the CRDCs is secured to the south support post for the focal plane chamber. It sits on a scale for monitoring the isobutane consumption – the electronic display for the scale sits on the chiller unit under the focal plane chamber. It has a mechanical pressure gauge downstream of the regulator. 
  
- Follow instructions under PREPARATION FOR FILLING DETECTORS WITH GAS above 
- Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while detectors are being filled with gas; the pressure normally stays below 5E-5 Torr. 
- Confirm that the detector pressure as indicated by the display labeled P.T. #1 reads below a couple of Torr 
- To zero this display: 
- Click on the Slot 3 (PT1) tab to access the details page for PT #1 
- Click the Zero Sensor button 
- Click the Valves tab at the top of the LabView window to return to the overview display of the gas handling system 
- Close valve 6 
- Open valve 2; the flow reading at MFC #1 should jump momentarily 
- Fill Ion chamber 
- Enter the desired fill pressure and start the automatic filling process 
- Click on the tab labeled Slot 8 (M-card) IC to access the page with the pressure set point control 
- Enter the desired pressure (typically 300 Torr) in the field under the knob labeled Set Point 
- Click button labeled Return to AUTO Mode on left to start filling/regulation 
- Click the Valves tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling 
- The flow readings for MFC #1 will increase and eventually disappear as the readout value overflows the display field (this is normal behavior) 
- If necessary, the filling process can be stopped at any time by pressing the valve button labeled Close MFC #1 
- Open valve 9 
- The filling process will take several minutes 
- When the detector is filled, close valve 5 
  
 +===== Filling Ion Chamber with Gas =====
  
-Filling CRDC1 and CRDC2 with Gas+  * Follow instructions under [[#Preparation of Gas bottles|Preparation of Gas bottles]] 
  
- Follow instructions under PREPARATIONS FOR FILLING DETECTORS WITH GAS above +  * Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while detectors are being filled with gas; the pressure normally stays below 5E-5 Torr.
- Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while detectors are being filled with gas; the pressure normally stays below 5E-5 Torr. +
- Confirm that the detector pressure as indicated by the display labeled P.T. #2 reads below a couple of Torr +
- To zero this display: +
- Click on the Slot 4 (PT2) tab to access the details page for PT #2 +
- Click the Zero Sensor button +
- Click the Valves tab at the top of the LabView window to return to the overview display of the gas handling system +
- Close valve 22 +
- Open valves 10 and 15 +
- Open valve 12; the flow reading at MFC #2 should jump momentarily +
- Open valve 17; the flow reading at MFC #3 should jump momentarily +
- Fill CRDCs +
- Enter the desired fill pressure and start the automatic filling process +
- Click on the tab labeled Virtual Ch. 0 (CRDC) to access the page with the pressure set point control +
- Enter the desired pressure (typically 40 Torr) in the field under the knob labeled Set Point +
- Click button labeled Return to AUTO Mode on left to start filling/regulation +
- Click the “Valves” tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling +
- The flow readings for MFC #2 and MFC #3 will increase +
- The LabView application controls the gas mixing ratio based on the flow ratio (scaled with a calibration constant) +
- If necessary, the filling process can be stopped at any time by pressing the valve button labeled Close MFCs #2 & #3 +
- Open valve 25 +
- The filling process will take several minutes +
- When the detector is filled, close valve 21+
  
 +  * Confirm that the detector pressure as indicated by the display labeled P.T. #1 reads below a couple of Torr
 +      * To zero this display:
 +          * Click on the **Slot 3 (PT1)** tab to access the details page for PT #1
 +          * Click the **Zero Sensor** button
 +          * Click the **Valves** tab at the top of the LabView window to return to the overview display of the gas handling system
  
-Removing Gas from Focal Plane Detectors+  * Close **valve 6**
  
- Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while gas is being removed from detectors; the pressure normally stays below 5E-5 Torr +  * Open **valve 2**; the flow reading at MFC #1 should jump momentarily 
- Ensure that the system is in the normal state for flowing gas through the detectors + 
- Confirm that the focal plane chamber is under vacuum +  * Fill Ion chamber 
- Confirm that the only open gas handling system valves are 2, 4, and 9 for the Ion Chamber and 10, 12, 15, 17, 20, and 25 for the CRDCs +      * Enter the desired fill pressure and start the automatic filling process 
- Confirm that the detector pressures as indicated by the displays labeled P.T. #1 for the Ion Chamber and P.T. #2 for the CRDCs show the correct fill values (typically 300 Torr and 40 Torr, respectively) +          * Click on the tab labeled **Slot 8 (M-card) IC** to access the page with the pressure set point control 
- Ensure that I265GV is closed to isolate focal plane vacuum chamber from spectrograph +          * Enter the desired pressure (typically 300 Torr) in the field under the knob labeled Set Point 
- Stop the gas flow into both detectors by clicking valve buttons labeled Close MFC #1 and Close MFCs #2 & #3 +          * Click button labeled **Return to AUTO Mode** on left to start filling/regulation 
- Isolate the gas supply by closing valves 2, 12, 17, 10, and 15 +          * Click the **Valves** tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling. The flow readings for MFC #1 will increase and eventually disappear as the readout value overflows the display field (this is normal behavior) 
- Open valves 5 and 21 +      * If necessary, the filling process can be stopped at any time by pressing the valve button labeled **Close MFC #1** 
- IMPORTANT:  CLOSE VALVE 25 to protect CRDCs from Ion Chamber pressure +      * Open **valve 9** 
- Empty Ion Chamber to a pressure at or below the pressure of the CRDCs +      * The filling process will take several minutes 
- Open valve 8 + 
- Wait for the Ion Chamber pressure to reach or drop below the pressure in the CRDCs; this process will take several minutes +  * When the detector is filled, close **valve 5** 
- Finish emptying both detectors + 
- Open valve 25 + 
- Open valve 24 + 
- Wait for the pressure in both detectors as indicated by the displays labeled P.T. #1 and P.T. #2 to reach 0.5 Torr or less; this process will take at least an hour +===== Filling CRDC1 and CRDC2 with Gas ===== 
- Close valves 9 and 25 + 
- Close valves 8 and 24 +  * Follow instructions under [[#Preparation of Gas bottles|Preparation of Gas bottles]] 
- Open valves 6 and 22 + 
- Enter vault and close main valves on gas bottles:  P-10 for Ion Chamber isobutane (C4H10) and CF4 (tetrafluoromethane) for CRDCs+  * Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while detectors are being filled with gas; the pressure normally stays below 5E-5 Torr. 
 + 
 +  * Confirm that the detector pressure as indicated by the display labeled P.T. #2 reads below a couple of Torr 
 +      * To zero this display: 
 +          * Click on the **Slot 4 (PT2)** tab to access the details page for PT #2 
 +          * Click the **Zero Sensor** button 
 +          * Click the **Valves** tab at the top of the LabView window to return to the overview display of the gas handling system 
 + 
 +  * Close **valve 22** 
 +  
 +  * Open **valves 10 and 15** 
 + 
 +  * Open **valve 12**; the flow reading at MFC #2 should jump momentarily 
 + 
 +  * Open **valve 17**; the flow reading at MFC #3 should jump momentarily 
 + 
 +  * Fill CRDCs 
 +      * Enter the desired fill pressure and start the automatic filling process 
 +          * Click the **Zero Sensor** button 
 +          * Click on the tab labeled **Virtual Ch. 0 (CRDC)** to access the page with the pressure set point control 
 +          * Enter the desired pressure (typically 40 Torr) in the field under the knob labeled **Set Point** 
 +          * Click button labeled **Return to AUTO Mode** on left to start filling/regulation 
 +          * Click the **Valves** tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling. The flow readings for MFC #2 and MFC #3 will increase. The LabView application controls the gas mixing ratio based on the flow ratio (scaled with a calibration constant) 
 +      * If necessary, the filling process can be stopped at any time by pressing the valve button labeled **Close MFCs #2 & #3** 
 +      * Open **valve 25** 
 +      * The filling process will take several minutes 
 + 
 +  * When the detector is filled, close **valve 21** 
 + 
 + 
 +===== Removing Gas from Focal Plane Detectors ===== 
 + 
 +  * Monitor the pressure of the focal plane vacuum chamber (as read out via the I264IG ion gauge) while gas is being removed from detectors; the pressure normally stays below 5E-5 Torr 
 + 
 +  * Ensure that the system is in the normal state for flowing gas through the detectors 
 +      Confirm that the focal plane chamber is under vacuum 
 +      Confirm that **the only open** gas handling system valves are **2, 4, and 9 for the Ion Chamber** and **10, 12, 15, 17, 20, and 25 for the CRDCs** 
 +      Confirm that the detector pressures as indicated by the displays labeled P.T. #1 for the Ion Chamber and P.T. #2 for the CRDCs show the correct fill values (typically 300 Torr and 40 Torr, respectively) 
 +  
 +  * Ensure that I265GV is closed to isolate focal plane vacuum chamber from spectrograph 
 + 
 +  * Stop the gas flow into both detectors by clicking valve buttons labeled **Close MFC #1** and **Close MFCs #2 & #3** 
 + 
 +  * Isolate the gas supply by closing **valves 2, 12, 17, 10, and 15** 
 + 
 +  * Open **valves 5 and 21** 
 + 
 +  * **IMPORTANT:** CLOSE **VALVE 25** to protect CRDCs from Ion Chamber pressure 
 + 
 +  * Empty Ion Chamber to a pressure at or below the pressure of the CRDCs 
 +      Open **valve 8** 
 +      Wait for the Ion Chamber pressure to reach or drop below the pressure in the CRDCs; this process will take several minutes 
 + 
 +  * Finish emptying both detectors 
 +      Open **valve 25** 
 +      Open **valve 24** 
 +      Wait for the pressure in both detectors as indicated by the displays labeled P.T. #1 and P.T. #2 to reach 0.5 Torr or less; this process will take at least an hour 
 +  
 +  * Close **valves 9 and 25** 
 + 
 +  * Close **valves 8 and 24** 
 + 
 +  * Open **valves 6 and 22** 
 + 
 +  * Enter vault and close main valves on gas bottles:  P-10 for Ion Chamber isobutane (C<sub>4</sub>H<sub>10</sub>) and CF<sub>4</sub> (tetrafluoromethane) for CRDCs
  
  
gas_handling_system.txt · Last modified: 2023/05/11 11:29 by pereira