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venting_pumping_intermediate_image_box [2017/06/13 15:40]
pereira [Pumping Intermediate-image chamber]
venting_pumping_intermediate_image_box [2018/08/14 10:52]
pereira [Pumping Intermediate-image chamber]
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 ====== Venting/pumping Intermediate Image box and filling PPACs with gas ====== ====== Venting/pumping Intermediate Image box and filling PPACs with gas ======
-The procedures to vent/pump the S800 Intermediate Image box, and/or filling the PPAC detectors with gas must be done carefully to ensure that the PPACs are not damaged. For instance, before venting the chamber, we have to make sure that the PPACs are empty and equalized with respect to the vacuum in the chamber. In order to avoid errors, an automated gas handling system (II-GHS) was designed to perform these tasks safety. The system is schematically illustrated in the figure below. It shows the status of the valves (red: closed, white: open) when the intermediate image chamber is under vacuum and the PPACs are filled with gas:+The procedures to vent/pump the S800 Intermediate Image box, and/or filling the PPAC detectors with gas must be done carefully to ensure that the PPACs are not damaged. For instance, before venting the chamber, we have to make sure that the PPACs are empty and equalized with respect to the vacuum in the chamber. In order to avoid errors, an automated gas handling system (II-GHS) was designed to perform these tasks safely. The system is schematically illustrated in the figure below. It shows the status of the valves (red: closed, white: open) when the intermediate image chamber is under vacuum and the PPACs are filled with gas (NOTE: This figure was taken from the A1900 GHS included in Barney. A similar GUI for the S800 II PPACs is not yet available):
  
 {{:wiki:ghsiippacs.png?1000|Gas Handling System of S800 Intermediate Image}}  {{:wiki:ghsiippacs.png?1000|Gas Handling System of S800 Intermediate Image}} 
  
-The II-GHS equipment (valves, flow-meter, pipes, etc.) are located on the west balcony of the top level in the S3 vault (see figure below):+The II-GHS equipment (valves, flow-meter, pipes, isobutane gas bottle. etc.) are located on the west balcony of the top level in the S3 vault (see figure below):
  
 {{:wiki:IIGHShardware.jpg?600|Gas Handling System of S800 Intermediate Image}}  {{:wiki:IIGHShardware.jpg?600|Gas Handling System of S800 Intermediate Image}} 
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   * Check box "PUMPDOWN STATUS INTERMEDIATE IMAGE BOX". It should read "Good vacuum"    * Check box "PUMPDOWN STATUS INTERMEDIATE IMAGE BOX". It should read "Good vacuum" 
 {{:wiki:iis800vac_pumped.jpg?500|S800vac Panel Mate}}.  {{:wiki:iis800vac_pumped.jpg?500|S800vac Panel Mate}}. 
-  * In order to begin venting process, select that box and click "BEGIN VENTING PROCEDURE"+  * In order to begin venting process, select box "VENT STATUS" and click "BEGIN VENTING PROCEDURE"
         * Box "VENT STATUS" should change from "VENT PROCEDURE STOPPED" to "WAITING FOR VENT TIMER"         * Box "VENT STATUS" should change from "VENT PROCEDURE STOPPED" to "WAITING FOR VENT TIMER"
         * Turbo gate valve **I214GV** will be automatically closed and pressure in chamber will start rising (as seen in **I215PG**) {{:wiki:iis800vac_startventing.jpg?500|S800vac Panel Mate: start venting}}.          * Turbo gate valve **I214GV** will be automatically closed and pressure in chamber will start rising (as seen in **I215PG**) {{:wiki:iis800vac_startventing.jpg?500|S800vac Panel Mate: start venting}}. 
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   * Verify that Chamber is closed and pressure-relief valve (north side of the chamber) is properly closed (NOTE: sometimes, due to overpressure from dry N2 during the venting procedure, the O-ring in pressure-relief valve flange is moved out of place)   * Verify that Chamber is closed and pressure-relief valve (north side of the chamber) is properly closed (NOTE: sometimes, due to overpressure from dry N2 during the venting procedure, the O-ring in pressure-relief valve flange is moved out of place)
   * Verify that PPACs are not biased by opening the [[HV bias|HV GUI]]   * Verify that PPACs are not biased by opening the [[HV bias|HV GUI]]
-  * IMPORTANT: Close manual roughing pump valve (close to the Intermediate-image chamber{{:wiki:manualvalverough.jpg?500|Manual valve rough pump}}. +  * IMPORTANT: Verify that manual roughing pump valve located near the intermediate-image chamber is closed{{:wiki:manualvalverough.jpg?350|Manual valve rough pump}}. 
  
   * Insert PPACs/turn on light (Diagnostic Drives PanelMate) and verify condition through sight window on south side of the chamber (be careful no to bump the bullet camera).   * Insert PPACs/turn on light (Diagnostic Drives PanelMate) and verify condition through sight window on south side of the chamber (be careful no to bump the bullet camera).
   * Open **S800Vac** and go to page 03 ("Intermediate image box vacuum system sec 15")   * Open **S800Vac** and go to page 03 ("Intermediate image box vacuum system sec 15")
-  * Check "PUMPDOWN STATUS INTERMEDIATE IMAGE BOX"; it should read "PUMPDOWN STOPPED". Select that box and click on "START PUMPDOWN"Nothing will happen because the manual roughing pump valve is closed.+  * Check "PUMPDOWN STATUS INTERMEDIATE IMAGE BOX"; it should read "PUMPDOWN STOPPED". Select that box and click on "START PUMPDOWN"The chamber will not be pumped yet because the manual roughing pump valve is closed.
   * Slowly crack manual roughing valve   * Slowly crack manual roughing valve
-        * Start slow (< 1 Torr/sec). Pressure is displayed in the digital display of the Granville-Phillips 275 Mini-Convectron gaugesitting on top of the chamber (or in **I215PG** in **S800Vac** PanelMate)  +        * Start slow (< 1 Torr/sec). Chamber pressure is displayed in **I215PG** in **S800Vac** PanelMate. There is also a local display of the mechanical pump pressure on a Granville-Phillips 275 Mini-Convectron, which is helpful to control rate of pumping. 
-        * Verify PPACs changing shape through sighting window +        * Verify PPACs changing shape through sighting window. 
-        * When PPACs equalize, increase to Torr/sec+        * Pump to about 100 Torr before fully opening the roughing valve.
   * Once roughing valve is fully open, retract PPACs and turn lights off.   * Once roughing valve is fully open, retract PPACs and turn lights off.
   * When the pressure in **I215PG** is below 200 mTorr, the Turbo Pump will start automatically through the following sequence:   * When the pressure in **I215PG** is below 200 mTorr, the Turbo Pump will start automatically through the following sequence:
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         * **I214GV** will be opened         * **I214GV** will be opened
   * When the pressure ready by **I215PG** is few mTorr, you can turn on the ion gauge **I213IG**. Good vacuum will take ~1-2 hours.   * When the pressure ready by **I215PG** is few mTorr, you can turn on the ion gauge **I213IG**. Good vacuum will take ~1-2 hours.
-  * NOTE: WHAT TO DO IF PUMPDOWN TIMER EXPIRES BEFORE TURBO PUMP IS ON+  * NOTE: it sometimes happens that the foreline pressure rises above the trip point for the Turbo Pump (e.g. if the pumpdown timer expires before pressure is below 300 mTorr, or there is too much back-up pressure from the chamber when the foreline valve opens). In this situation, you will see that: (1) the turbo pump will stop, (2) the turbo gate valve **I214GV** will be closed, (3) the foreline valve **I214FV** will be closed and the corresponding PanelMate box will turn red and display an error message "Foreline pressure > 2 Torr", and (4) the foreline pressure will be few Torr. In a situation like this, foreline valve needs to be bypassed open (in PanelMate) and the TP needs to be restarted: 
 +          * Select box labeled "FORELINE VLVE I214FV" and the click on "BYBASS VAC INTERLOCKS OPEN" button 
 +          * Select box labeled "TURBO PUMP INTERMEDIATE IMAGE BOX I214TP" and  click "START" 
 +          * Turbo pump will start ramping speed. When the TP reaches 40000 RPM, the **I214GV** will open automatically. 
 +          * When foreline vacuum gets below 2 Torr, you can select "FORELINE VLVE I214FV" and click "REMOVE BYPASS" 
 +          * (Note: sometimes it is necessary to repeat this operation a couple of times). 
   * At the end of the procedure, close the manual roughing pump valve    * At the end of the procedure, close the manual roughing pump valve 
  
venting_pumping_intermediate_image_box.txt · Last modified: 2024/01/12 09:37 by noji