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Detector gas handling system
The gas handling systems for both Focal Plane gas-filled detectors – the Ionization Chamber and the CRDCs – are remotely controlled via a single LabView application running on the computer S800FP-PC in the S3 vault. This computer can be accessed remotely from the desktop of computer u6pc5, by clicking in the icon S800 Vault PC, or by typing xfreerdp /u:s800 /v:s800fp.nscl.msu.edu
from a Linux terminal. A terminal will pop-up asking for the s800 password. Once the virtual session in S800FP-PC is open, the gas handling system can be opened by clicking in the corresponding icon on the desktop FPGHS_TCPIP-II. This icon opens the local directory C:/Users/s800/Desktop/FPGHS_TCPIP-II
. Once there, run the Labview executable FPGHS_TCPIP-II.exe.
The Labview software communicates with a MKS gas handling system through a Moax Nport 5110 terminal server attached to the bottom of the focal-plane chamber. This terminal server has a hostname s800ghts.nscl.msu.edu, which currently has an static IP address assigned to it (10.65.40.135). When running Labview, go to the Initialization tab and make sure that the terminal server address (IP) and port number (2001) is correct.
Note that since the same roughing pump drives the gas handling systems for both gas-filled detectors, extra precautions must be taken to protect one detector from the pressure of the other detector. The fact that the same pump drives both systems is not indicated on the graphics for the LabView control application
Required controls and monitoring
LabView Control Program for focal plane detectors
To start the gas handling system control application, click on the LabView icon FPGHS_TCPIP_Corrected_V01 on the S800FP-PC desktop.
Preparation of Gas bottles for filling of focal-plane detectors
In Data-U6
Ensure I265GV is closed (in PanelMate S800vac.ui page 07) to isolate focal plane vacuum chamber from the rest of the beamline
Confirm that the focal plane chamber is under vacuum
Confirm that the only open gas handling system valves are 4, 5, 6, 7, 20, 21, 22 and 23
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In the S3 vault
Ensure that the gas handling system roughing pump is running and has a good vacuum
Ensure that the main valves on the gas bottles are open (see pictures below)
Open valves downstream of regulators in each bottle
Ensure that the gas bottles are not empty
Filling Ion Chamber with Gas
Fill Ion chamber
Enter the desired fill pressure and start the automatic filling process
Click on the tab labeled Slot 8 (M-card) IC to access the page with the pressure set point control
Enter the desired pressure (typically 300 Torr) in the field under the knob labeled Set Point
Click button labeled Update Set Point
Click button labeled Return to AUTO Mode on left to start filling/regulation
Click the Valves tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling. The flow readings for MFC #1 will increase and eventually disappear as the readout value overflows the display field (this is normal behavior)
Open valve 9
If necessary, the filling process can be stopped at any time by pressing the valve button labeled Close MFC #1
The filling process will take several minutes
Filling CRDC1 and CRDC2 with Gas
Fill CRDCs
Enter the desired fill pressure and start the automatic filling process
Click on the tab labeled Virtual Ch. 0 (CRDC) to access the page with the pressure set point control
Enter the desired pressure (typically 40 Torr) in the field under the knob labeled Set Point
Click button labeled Update Set Point
Click button labeled Return to AUTO Mode on left to start filling/regulation
Click the Valves tab at the top of the LabView window to return to the overview display of the gas handling system to monitor filling. The flow readings for MFC #2 and MFC #3 will increase. The LabView application controls the gas mixing ratio based on the flow ratio (scaled with a calibration constant)
Open valve 25
If necessary, the filling process can be stopped at any time by pressing the valve button labeled Close MFCs #2 & #3
The filling process will take several minutes
Removing Gas from Focal Plane Detectors
Isolate the gas supply by closing valves 2, 12, 17, 10, and 15
Enter S3 vault and close valves downstream of regulators in
gas bottles: P-10 and CF
4 (tetrafluoromethane). Close the main valve for the C
4H
10 bottle.
Tracking Gas bottles pressures
A rather conservative rule of thumb that helps estimate how much gas will be consumed during the course of an experiment assumes that when the detectors are filled and with gas running through them, the S800 IC detector consumes ~10 psi/day of P10, and the CRDCs consume ~10 psi/day of CF4 and ~0.07 lb/day of Isobutane. The process of filling the detectors, is approximately equivalent to 1 day of gas consumption during normal operations.
In order to track the status of the gas bottles for the ionization chamber, the CRDCs, and the TPPAC, it is possible to monitor their remaining pressures from Barney. Just open the A1900 page, then Tools, and then Gas Status. The following window will be displayed:
The gas content of each bottle is tracked by measuring the pressure in regulators (e.g. P10 and CF4) or the weight of the bottle on a scale. Both types of measured values are encoded in EPICS PVs, allowing remote monitoring of the gas available. There are two alarm levels (low alarm and high alarm) that can be adjusted using the corresponding EPICS PV. For instance, for the isobutane bottles (5 lb net weight), the low- and high-level alarms trigger at 1 lb and 0.5 lb, respectively.
When installing a full bottle in a scale (e.g. isobutane), it is important to follow a procedure to account for the differences between the weight measured by the scale, and the actual gross weight. After removing an empty bottle, proceed as follows:
Adjusting the pressured reading from a scale (for instance isobutane) requires some special guidelines. In the case of isobutane, the following EPICs PVs are involved:
Check the weight marked in the scale when it is empty (no bottle). If different than zero, press “set zero” and ensure that it marks 0 lb
Check the gross and net weight in the bottle (as seen in the labels)
Install the bottle in the scale and check its weight.
Update the following EPICS PVs with the correct values:
I265DGWN: net weight, as marked in the bottle (e.g. 5 lb)
I265DGWG: gross weight, as marked in the bottle (e.g. 41.6 lb)
I265DGWS: weight, as read from the scale
I265DGWC: correction factor used to match the scale weight and gross weight when the full bottle is installed.
I265DGW: net weight deduced from the scale
Replacing Gas bottles